- Product Description
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- Commodity name: Automatic Detergent Filling Line
- Commodity ID: 14
The detergent filling production line is a fully automated integrated equipment system designed specifically for the packaging process of liquid detergent products, including laundry detergent, dishwashing liquid, hand sanitizer, and other cleaning agents. It integrates multiple core functions such as bottle feeding, filling, capping, labeling, coding,carton packing, Palletizing;which can significantly improve production efficiency, reduce labor costs, and ensure product quality consistency. As a key equipment in the detergent manufacturing industry, it is widely used in small, medium, and large-scale detergent factories, chemical enterprises, and daily chemical product processing factory.
Core Components and Functional Advantages
1. Automatic Bottle Feeding System Equipped
with a high-precision bottle feeding mechanism, it can accommodate bottles of varying sizes and shapes, including round, square, and irregular shapes. The system utilizes a servo motor for high-precision feeding, preventing damage to bottles caused by collisions.
2. Precision Piston Filling Module
Adopting high-precision piston filling technology—the optimal choice for liquid detergents of all viscosity ranges (from low-viscosity hand sanitizer to high-viscosity concentrated laundry detergent)—to achieve ultra-accurate control of filling volume.
The filling principle relies on the piston's reciprocating motion to suck and push detergent, with filling accuracy up to ±0.1%—far exceeding industry standards—effectively eliminating waste caused by overfilling and customer complaints due to underfilling.
For flexible production needs, the filling volume can be quickly adjusted by modifying the piston stroke (via the touch screen control panel), supporting seamless switching between 100ml - 5L specifications without replacing any mechanical parts. The filling nozzles are made of food-grade 304 stainless steel, with a anti-drip design to prevent detergent residue and secondary pollution. The number of filling nozzles can be customized according to production capacity requirements, with a maximum output of 7200 bottles per hour.3. Intelligent Capping System
Compatible with various cap types such as screw caps, press caps, and pump heads. It is equipped with an automatic cap sorting and feeding device, which can complete cap sorting, conveying, and capping in one step. The capping torque is adjustable (0.5 - 10N·m), ensuring that the cap is tight and not loose, and effectively preventing liquid leakage during transportation and storage. The system also has a cap missing detection function, which can automatically reject unqualified products, improving the pass rate of finished products.
4. High-Speed Labeling and Coding Unit
The labeling machine supports self-adhesive labels, shrink labels, and other labeling methods, with a labeling accuracy of ±1mm and a maximum labeling speed of 200 pieces per minute. It can realize full-circle labeling, half-circle labeling, and irregular surface labeling, meeting the personalized packaging needs of different customers. The coding unit adopts thermal transfer coding or laser coding technology, which can print production date, batch number, shelf life, and other information clearly and durably, and is easy to trace product quality.Technical Characteristics
High Automation Degree: The whole line adopts PLC control system and touch screen operation interface, which is easy to operate and can realize automatic operation of the whole production process. It also supports remote monitoring and fault diagnosis, reducing the difficulty of equipment maintenance.
Strong Compatibility: It can be adjusted according to the specifications of detergent bottles and the type of products, and is compatible with various liquid detergents with different viscosities, realizing multi-variety and small-batch production.Key words:- Detergent filling line
- filling mahcine
- bottle filling machine
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