Automatic Liquid Filling Line
Category:
Liquid filling production line composed of bottle machine, filling machine, capping machine, aluminum foil sealing machine, self-adhesive labeling machine and so on.
- Product Description
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- Commodity name: Automatic Liquid Filling Line
- Commodity ID: 16
Liquid filling production line composed of bottle machine, filling machine, capping machine, aluminum foil sealing machine, self-adhesive labeling machine and so on.
The Automatic Liquid Filling Line is a flexible, fully automated packaging system engineered to handle the filling and packaging of diverse liquid products across industries—including food & beverage (syrups, edible oils), pharmaceuticals (oral liquids, disinfectants), cosmetics (lotions, toners), and daily chemicals (detergents, fabric softeners). Unlike single-product-focused lines, it integrates modular components for bottle handling, precision filling, sealing, labeling, and quality inspection, enabling businesses to adapt to changing production needs while maintaining high efficiency, consistent product quality, and compliance with industry-specific safety standards. It is an essential equipment solution for small-batch customization, medium-scale production, and large-volume mass manufacturing.
Core Modules & Industry-Adaptable Advantages
1. Flexible Bottle Handling System
Designed with adjustable guide rails and servo-driven conveyors, the system accommodates bottles of varying sizes (50ml - 20L), shapes (cylindrical, rectangular, oval), and materials (PET, HDPE, glass). It features a “no-bottle-no-fill” sensor that pauses filling when no bottle is detected, preventing liquid waste and equipment damage. The bottle positioning accuracy reaches ±0.3mm, ensuring seamless alignment with filling nozzles—critical for fragile containers (e.g., glass pharmaceutical bottles) and high-viscosity liquids (e.g., cosmetic creams). The maximum bottle conveying speed is 250 bottles per minute, supporting rapid production cycles without compromising stability.
2. Precision Modular Filling Unit
Equipped with quick-switch filling technologies to match different liquid properties, with a focus on piston filling (for medium-to-high viscosity liquids) :Piston Filling for Viscous Liquids: Ideal for products like hair conditioners, thick syrups, and industrial lubricants. It uses a corrosion-resistant stainless steel piston (316L grade) with adjustable stroke lengths, enabling filling volume adjustments from 50ml to 5L in seconds. The filling accuracy is ±0.1%, and the anti-drip nozzle design prevents residue buildup.
3. Intelligent Sealing & Capping System
Supports multiple sealing methods to suit product needs:
Screw Capping: For twist-off caps (e.g., detergent bottles, edible oil jars), with adjustable torque (0.3 - 15N·m) to ensure tight seals without damaging caps. It includes a cap sorting hopper with a “jam-detection” function that alerts operators to blockages, minimizing downtime.
Heat Sealing: For aluminum foil seals (e.g., pharmaceutical bottles, beverage cans), using temperature-controlled heating elements (100 - 300°C) to create airtight seals, extending product shelf life by 50% for perishable liquids.
4. Integrated Labeling & Traceability System
The high-speed labeling module supports self-adhesive labels, wrap-around labels, and holographic labels, with a labeling accuracy of ±1mm and a speed of 220 labels per minute. It can print variable data (e.g., QR codes, batch numbers, expiration dates) directly on labels via a thermal printer, enabling end-to-end product traceability.Application Across Industries
Food & Beverage: Filling of edible oils, fruit juices, honey, and sauces—with CIP compatibility for easy sanitization.
Pharmaceuticals: Filling of oral suspensions, topical liquids, and medical disinfectants—meeting GMP requirements for hygiene and traceability.
Cosmetics & Personal Care: Filling of moisturizers, shampoos, and perfumes—supporting small-batch customization and high-precision volume control.
Industrial Chemicals: Filling of lubricants, coolants, and cleaning agents—with corrosion-resistant components to handle harsh chemicals.
After-Sales & Support
We offer a comprehensive support package tailored to industry needs:
Customization: On-site assessment to design the line based on your product specifications, production volume, and factory space.
Training: Hands-on training for operators (including changeover, maintenance, and quality control) to ensure smooth operation.
Key words:- automatic filling line
- liquid filling line
- viscous liquid filling machine
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