NEWS
Grepack Releases 6-Head 5L Sauce Filling Line Video for Large Bottles
2026-09-20
Grepack has introduced a connected 6-head filling line for 1L-5L sauce and condiment bottles. Designed for large-format food containers, the solution combines controlled piston dosing, stable bottle positioning and coordinated conveying to help processors move from manual or semi-automatic filling to a more consistent production workflow.
Six-nozzle filling for large sauce bottles
Filling large bottles of viscous products presents different challenges from small-container packaging. Each cycle must deliver a repeatable volume while limiting dripping, product stringing and contamination around the bottle neck. The six filling heads operate together to support efficient multi-container dosing, while bottle guides and positioning components keep wide or heavy containers aligned beneath the nozzles.
The line can be configured for sauces, condiments and other pumpable food products after Grepack evaluates the product sample. Depending on viscosity, flow behavior and particle size, the project may use an appropriate piston system, hopper, agitator, heating arrangement or customized nozzle design. This application-based approach helps maintain filling stability without treating every product as if it behaves the same way.
A connected large-bottle packaging workflow
Containers enter through the conveyor and are guided into the filling station in an organized sequence. Once the bottles are correctly positioned, the six-nozzle piston filler completes the dosing cycle before releasing them to the downstream conveyor. The layout can be connected with bottle feeding, cap placement, automatic capping, labeling, date coding, inspection and collection equipment to form a complete sauce bottle packaging line.
- Stable bottle conveying: adjustable guides support large plastic or glass containers in different shapes.
- Six-head piston dosing: synchronized filling supports repeatable production for 1L, 2L, 3L and 5L formats.
- Application-matched product handling: contact parts, hopper design, agitation and temperature control can be selected around the sauce.
- Downstream integration: the filler can connect with capping, labeling, coding and end-of-line handling modules.
Suitable applications and project configuration
This automatic sauce filling line can be considered for ketchup, chili sauce, barbecue sauce, salad dressing, mayonnaise, marinades, syrup-based condiments and similar food products when their flow characteristics are compatible with the selected filling system. Grepack confirms suitability through product and container evaluation rather than relying only on the product name.
For each project, the engineering team reviews the target fill volume, bottle dimensions, neck opening, cap style, required output, cleaning method and available factory space. These details determine the number and diameter of nozzles, piston range, conveyor layout and the level of automation required. Where recipes change frequently, the line can also be planned around practical adjustment and changeover needs.
Project video and equipment support
The project video on this page shows the real bottle conveying, positioning and six-head filling process, giving buyers a direct view of the equipment arrangement and operating sequence. It also provides a useful reference for manufacturers comparing a 5L sauce filling machine, a large bottle piston filler or a complete condiment packaging line.
Grepack supplies automatic liquid filling machines and integrated packaging systems for food, beverage, daily chemical, pharmaceutical and agrochemical applications. For a customized large-bottle sauce filling project, send us your product sample information, bottle and cap drawings, required capacity and factory layout. Our team can recommend a suitable filling, capping, labeling and conveying configuration for your production goals.
Key Word:
LATEST NEWS
