INDUSTRY SOLUTIONS


6-Nozzle Sauce Paste Piston Filling Machine Solution for Jars and Bottles


Grepack provides a 6-nozzle sauce paste piston filling machine solution for food manufacturers filling viscous products into jars, bottles and similar containers. The solution is suitable for chili sauce, tomato sauce, ketchup, mayonnaise, salad dressing, fruit jam, paste seasoning and other thick food materials that require stable dosing and clean filling.

Automatic sauce and paste filling workflow

The project uses a piston filling structure with six filling nozzles to support controlled filling for medium- and high-viscosity products. The machine can be configured for filling weights such as 500g to 3500g, depending on the product, container size and production target.

For factories upgrading from manual or semi-automatic filling, this type of sauce filling machine helps improve filling consistency, reduce product waste and keep jar and bottle movement more organized. The filling section can also be connected with capping, labeling, coding, inspection and downstream packing equipment.

A project video is available on this page, showing the machine structure, filling nozzles, touch screen control and sauce paste filling application for jars and bottles.

Machine configuration for viscous food products

  • 6-nozzle piston filling: supports stable dosing for sauce, paste, cream and viscous food products.
  • Wide filling range: can be configured for different jar and bottle sizes, including 500g-3500g applications.
  • Touch screen control: helps operators adjust filling parameters and manage daily production more easily.
  • Food packaging integration: can connect with bottle or jar feeding, capping, labeling, coding and collection systems.
  • Custom project support: Grepack can match the filling system with product viscosity, container shape, target output and factory layout.

Applications for sauce, paste and condiment packaging

This solution can be used for tomato sauce filling, chili sauce filling, ketchup filling, mayonnaise filling, salad dressing filling, jam filling, food paste filling and condiment jar filling projects. For new food packaging lines, Grepack can evaluate product samples, jar or bottle dimensions, filling weight, required accuracy, capping method and downstream packaging requirements.

Choosing a sauce filler for your recipe

Will chili flakes or fruit pieces pass through the nozzle?

Send a sample from a typical batch and measure the largest pieces in millimetres. During a trial, use your actual jar or bottle and filling temperature. Check for blocked flow, damaged pieces and sauce on the rim before fitting the cap. These checks help Shanghai Grepack select the valve and nozzle for your recipe.

Our label specifies grams. What does Grepack need to size the piston?

Give the target net weight and the weight of a known volume of sauce at the filling temperature. For the trial, weigh the empty container and subtract its weight from the filled weight. Agree on the acceptable variation and compare samples from each nozzle.

How many finished bottles per hour can a six-head line produce?

Grepack’s six-head sauce filling line video for 1–5 L bottles shows piston dosing and bottle handling for large containers. To assess your own output, specify the required rate at each fill size and where you count finished bottles, for example after capping. Ask for a timed run with your sauce, bottle and cap.

For a comparable quotation, list each recipe alongside its fill quantity, filling temperature, largest particle, container opening and required bottles per hour. Include cap samples or drawings and identify the equipment you already have. Specify whether the quote should cover filling alone or also capping, labeling and packing.

Discuss a Similar Sauce or Paste Filling Project

This case describes a six-nozzle piston filling application for jars and bottles. The number of nozzles, dosing range and filling setup for another line should be selected from its product, container and output requirements.

Equipment and Selection Information

Send These Details with Your Inquiry

  • Sauce name, sample or video, filling temperature, flow characteristics and any particles.
  • Target fill quantity with its unit: grams, kilograms or millilitres. List all planned sizes.
  • Jar or bottle drawings, opening diameter and cap type.
  • Required finished packs per hour, destination country, available layout and existing equipment.

If the required pack quantity is specified by weight, include the product information needed to review it against the proposed filling method. Do not assume that a gram value is the same numerical volume in millilitres.

Discuss Your Sauce Filling Project Ask on WhatsApp

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