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Robot palletizing workstation


  • Product Description
    • Commodity name: Robot palletizing workstation
    • Commodity ID: 8

    1.Project Content
    1.1 Project Name: Robot carton palletizing workstation


    1.2 Equipment number:
        The workstation mainly includes a handling robot, a mechanical grasp, two sets of product blocking devices, a safety bar and a control system。


    1.3 Application of equipment
    The workstation is used for downline palletizing of cartons。


    2.Design consideration
    2.1 Technical parameters and requirements put forward by users”。


    2.2 Size of workpiece and speed of production line provided by user。


    2.3 Characteristic parameters of the robot。


    3.System Characteristics:
    The system has the following characteristics:
    Robot according to the program Settings, as well as received different production line workpiece in place signals, automatically switch different production line grab procedures。
    Robot according to the program Settings, as well as received different production line workpiece in place signals, automatically switch different production line grab procedures。
    Due to the system design and equipment configuration in full consideration of security, so the workstation has a high security.
    The instruction of operation programming is completed on the handheld controller. The control cable is 10 meters long, and the instruction device is completely designed according to ergonomics. Equipped with six-dimensional mouse, it is convenient, comfortable and fast to use, which greatly improves the efficiency of programming and operation。
    The automatic design of the production line greatly reduces the labor intensity of the workers。


    4.Introduction of system scheme
    The workstation mainly includes a handling robot, a set of mechanical grasp, a set of pallet output transmission line, two sets of product blocking devices, a set of safety bar and a set of control system


    4.1  Workstation process description:
    The production line will finish the production of the carton to the product grab station, the positioning adjustment device will signal to the robot after positioning, the robot grab the carton to the palletizing position for palletizing, the complete palletizing output to the designated position, and then repeat grab the carton for new palletizing。 


    4.2  Description of carton positioning and adjusting device:

    Carton positioning adjustment device adopts fixed positioning fixture and pushing cylinder for positioning, the role is to make the robot grasp the accurate position of the carton, to ensure the convenience of grasping and the accuracy of placing position。


    4.3  Description of carton output transmission line:
    The carton output transmission line device adopts the form of motor driven raceway. When the carton is finished, the transmission line starts after receiving the signal, and the carton is transported out of the palleting station. Finally, the carton is shovelled away manually for storage.


    4.4  Electrical system description:
    The electrical control system includes the control of the safety photoelectric switch, the safety lock start button box, the selection switch of different working states and other equipment. The control part of the system is controlled by the system control cabinet (PLC)。


    5. Production line capacity accounting:
    Production takt:(The time taken by the robot to grab a time is set as a production beat)

    No.

    Action content

    Time series

    1

    The robot moves from the standby station to the grabbing station

    0.5s

    2

    Grabbing device grabbing action

    1s

    3

    Robot from grabbing station to palletizing station

    1.5s

    4

    Grabbing device palletizing action

    1.5s

    5

    The robot goes from the palletizing station to the standby station

    0.5s

    6

    Production beat

    T=5s

    Key words:
    • robot
    • carton
    • production

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